Inventory Management
Real-time inventory tracking and optimization
Key Performance Indicators
Inventory Turnover
12.4x
Target: 10x
DOH - Raw Materials
18.5
Days
Stockout Incidents
3
This month
Write-offs %
0.8%
Target: <1%
Warehouse Utilization
82%
Capacity
Warehouse Overview
Inventory Management
Facility Layout
SKU Inventory by Plant
| Plant | Madbury | 7-Star | Cilka | Total |
|---|---|---|---|---|
| Pune | 1,245 | 892 | 567 | 2,704 |
| Chennai | 987 | 756 | 423 | 2,166 |
| Gurgaon | 1,123 | 834 | 512 | 2,469 |
Raw Material Levels
Cocoa Beans
12.5 tons
Sugar
8.2 tons
Milk Solids
6.8 tons
Nuts
4.3 tons
Flavors
3.1 tons
Aging & Expiry Risk
| SKU | Location | Age (Days) | Qty | Action |
|---|---|---|---|---|
| Madbury | Pune DC | 75 | 234 | Promote Sale |
| 7-Star | Kolkata DC | 45 | 156 | Monitor |
| Cilka | Chennai DC | 25 | 89 | Normal |
Logistics Management
End-to-end logistics tracking and optimization
Logistics KPIs
On-Time Delivery
94.2%
Above target
Cost/Tonne
₹2,450
Competitive
Avg Lead Time
18.5h
Standard
Cold Chain
99.1%
Excellent
Fleet Utilization
82.4%
Optimized
Bangalore Truck
Container Terminal
Highway Transport
Fleet Live Tracking
24
Active Trucks
12
Primary Routes
12
Secondary Routes
Cold Chain Monitoring
Temperature Compliance
12-20°C Range
99.1%
Primary Logistics (Plant → RDC)
| Route | OTIF | Status |
|---|---|---|
| Pune → Mumbai | 94.2% | On Track |
| Chennai → Bangalore | 92.7% | Minor Delay |
| Gurgaon → Delhi | 96.4% | On Track |
Secondary Logistics (RDC → Distributor)
| Route | OTIF | Status |
|---|---|---|
| Mumbai → Nashik | 93.8% | On Track |
| Bangalore → Mysore | 91.2% | Weather Delay |
| Delhi → Jaipur | 95.7% | On Track |
Logistics Alerts
Port congestion at Chennai port
ETA delayed by 3 days
Weather alert on Mumbai-Pune route
Expected 2-hour delay
Bangalore truck completed delivery
Temperature maintained at 16°C throughout
Manufacturing Operations
Real-time production monitoring and plant management
Manufacturing KPIs
OEE %
84.7%
Good
Downtime Hours
2.3h
This shift
Batch Yield
96.2%
Excellent
Energy/Tonne
45.8
kWh
On-Time Orders
92.4%
Above target
Industrial Floor
Factory Machinery
Historical Factory
Production Belts Status
Belt A
Madbury 50g | 1,245 units/hr
96% uptime
Speed: 85 units/min
Belt B
7-Star 30g | 1,123 units/hr
89% uptime
Speed: 78 units/min
Belt C
Cilka Mini | 892 units/hr
94% uptime
Speed: 92 units/min
Raw Material Levels
Cocoa Beans
12.5 tons
Sugar
8.2 tons
Milk Solids
6.8 tons
Nuts
4.3 tons
Flavors
3.1 tons
Maintenance Schedule
Belt A Maintenance
Last: 12-03-2024 | Next: 15-03-2024
Mixer Cleaning
Last: 10-03-2024 | Next: 17-03-2024
Workforce Snapshot
Total Headcount
234
Shift Coverage
98%
Absenteeism
3.2%
Overtime Hours
156h
SKU Inventory @ Plant
| SKU | Units | DOH | Status |
|---|---|---|---|
| Madbury 50g | 1,245 | 3.5 | Good |
| 7-Star 30g | 892 | 2.8 | Low |
| Cilka Mini | 567 | 4.2 | Good |
Live Logistics Tracking
Inbound RM
Truck #MH-12-AB-1234
ETA: 14:30
Cocoa Beans - 2.5 tons
Outbound FG
Truck #MH-12-CD-5678
Departed: 09:15
Madbury - 500 boxes
Maintenance Van
Van #MH-12-EF-9012
On-site: 11:45
Belt A inspection